Beyond BOD: Why Traditional Sewage Treatment Design Is No Longer Enough

Understanding why BOD-based design cannot deliver stable, efficient STPs
Visual explaining COD components not included in BOD for sewage and wastewater treatment.
Visual explaining COD components not included in BOD for sewage and wastewater treatment.
Visual explaining COD components not included in BOD for sewage and wastewater treatment.
Why We Need to Go Beyond BOD

Biochemical Oxygen Demand (BOD) has been the cornerstone of sewage treatment plant (STP) design for decades. It is widely used, easy to measure, and firmly embedded in regulatory frameworks. Even today, BOD remains a key compliance parameter under norms issued by the Central Pollution Control Board (CPCB).

However, many STPs that meet BOD limits still:

  • Consume excessive energy

  • Show unstable COD or nitrogen removal

  • Degrade in performance over time

  • Require frequent operational correction

This raises an important question: If BOD compliance is achieved, why do so many STPs still underperform?

The answer lies in what BOD does not tell us.

What BOD Actually Represents

BOD measures the amount of oxygen required by microorganisms to biologically degrade biodegradable organic matter over a fixed test period (typically 5 days).

In simple terms, BOD tells us:

  • How much easily biodegradable organic matter is present

  • Whether treated water meets a regulatory limit

BOD is therefore:

  • Useful for compliance checking

  • Helpful for basic pollution control

But BOD was never intended to describe how sewage behaves inside a treatment system.

What BOD Does Not Tell Us

BOD provides no insight into several critical aspects of biological treatment:

  • How fast organic matter reacts

  • When oxygen demand actually occurs

  • How much organic matter is particulate or slowly biodegradable

  • How much organic matter is inert and non-biodegradable

  • Whether sufficient carbon is available for nutrient removal

As a result, two wastewaters with the same BOD can behave very differently in an STP.

Why BOD-Based Design Creates a False Sense of Security
COD fractions chart showing total COD split into dissolved COD, particulate COD and biodegradable COD, including soluble organics, suspended solids and refractory non-biodegradable organics.
COD fractions chart showing total COD split into dissolved COD, particulate COD and biodegradable COD, including soluble organics, suspended solids and refractory non-biodegradable organics.
COD fractions chart showing total COD split into dissolved COD, particulate COD and biodegradable COD, including soluble organics, suspended solids and refractory non-biodegradable organics.

Chemical Oxygen Demand (COD) represents the total organic load, including:

  • Readily biodegradable organics

  • Slowly biodegradable and particulate organics

  • Inert, non-biodegradable organics

BOD typically captures only a fraction of this total load.

This explains why:

  • COD may remain high even when BOD is low

  • Nitrogen removal may fail despite good BOD performance

  • Sludge behaviour becomes unpredictable over time

Understanding COD behaviour is therefore essential for designing stable biological systems, not just compliant ones.

๐Ÿ‘‰ This is explored further in:

The Link Between BOD, COD, and Real Performance

Modern STP challengesโ€”such as nutrient removal, reuse quality, and energy efficiencyโ€”depend on factors that BOD does not describe:

  • Availability of carbon for denitrification

  • Timing of oxygen demand

  • Hydrolysis of particulate organics

  • Accumulation of inert COD

Designing only for BOD assumes that:

  • All organics behave similarly

  • Oxygen demand is uniform in time

  • Biology will adapt automatically

These assumptions no longer hold true under todayโ€™s regulatory and operational expectations.

Why Regulations Have Also Moved Beyond BOD

Regulatory evolution in India reflects this reality.

Over time, CPCB-aligned expectations have shifted:

  • From basic BOD reduction

  • To tighter COD control

  • To tighter COD control

This evolution did not happen arbitrarily. It occurred because BOD-compliant plants still failed to protect receiving water bodies.

๐Ÿ‘‰ Read more in:

What Comes After BOD?

Moving beyond BOD does not mean discarding it.

It means placing BOD in its correct role:

  • BOD โ†’ compliance check

  • COD behaviour โ†’ design foundation

  • Biology โ†’ treatment mechanism

  • Aeration โ†’ enabling function

This shift allows STPs to be designed for:

  • Stability

  • Efficiency

  • Predictable performance

Conclusion

BOD has served the industry well as a regulatory benchmark, but it is no longer sufficient as a design driver.

Modern sewage treatment requires:

  • Understanding what BOD hides

  • Recognising how COD behaves

  • Designing biology first, not aeration first

Going beyond BOD is not a trend.

It is a necessary evolution in STP design thinking.